| Defects
| Categories
|
|---|
| Critical
| Major
| Minor
|
|---|
| Type or size of container or component parts not as specified | None permitted
|
| Closure not sealed, crimped, stitched, or fitted properly:
| | | |
| (a) Heat processed primary container | 1
| | |
| (b) Non-heat processed primary container | | 101
| |
| (c) Other than primary container | | | 201
|
| Dirty, stained, or smeared container | | | 202
|
| Unmelted gels in plastic | | | 203
|
| Torn or cut container or abrasion (non-leaker):
| | | |
| (a) Materially affecting appearance but not usability | | | 204
|
| (b) Materially affecting usability | | 102
| |
| Moldy area | 2
| | |
| Individual packages sticking together or to shipping case (tear when separated) | | 103
| |
| Not fully covering product | | 104
| |
| Wet or damp (excluding ice packs):
| | | |
| (a) Materially affecting appearance but not usability | | | 205
|
| (b) Materially affecting usability | | 105
| |
| Over wrap (when required):
| | | |
| (a) Missing | | 106
| |
| (b) Loose, not sealed, or closed | | | 206
|
| (c) Improperly applied | | | 207
|
| Sealing tape, strapping, or adhesives (when required):
| | | |
| (a) Missing | | 107
| |
| (b) Improperly placed, applied, torn, or wrinkled | | | 208
|
| Tape over bottom and top closures (when required):
| | | |
| (a) Not covering stitching | | 108
| |
| (b) Torn (exposing stitching) | | 109
| |
| (c) Wrinkled (exposing stitching) | | 110
| |
| (d) Not adhering to bag:
| | | |
| 1. Exposing stitching | | 111
| |
| 2. Not exposing stitching | | | 209
|
| (e) Improper placement | | | 210
|
| Product sifting or leaking:
| | | |
| (a) Non-heat processed | | 112
| |
| (b) Heat processed | 3
| | |
| Flexible pop-top:
| | | |
| (a) Poor seal (wrinkle, entrapped matter, etc.) reducing intact seal to less than
1/16-inch | 4
| | |
| (b) Short pull tab (materially affecting usability) | | | 212
|
| (c) Missing pull tab | | 113
| |
| (d) Torn pull tab (materially affecting usability) | | | 213
|
| Missing component (straw, etc.) | | | 214
|
| Two part container (poly lined box or bag in box):
| | | |
| (a) Outer case torn | | | 215
|
| (b) Poly liner:
| | | |
| 1. Missing | 5
| | |
| 2. Improper closure | | 114
| |
| Missing “zip lock” (re-sealable containers) | | | 216
|
| Loss of vacuum (in vacuum-packed) | | 115
| |
| Pre-formed containers:
| | | |
| (a) Dented or crushed area | | | 217
|
| (b) Deformed container | | | 218
|
| Missing re-sealable cap | | 116
| |
| Inner or outer safety seal—missing, torn, poor seal | 6
| | |
| Air bubble in plastic | | 117
| |
| Thermostabilized products (includes but not limited to tubes, pouches, etc.):
| | | |
| Foldover wrinkle in seal area (thermostabilized pouches):
| | | |
| (a) Extends through all plies across seal area or reduces seal less than
1/16-inch | 7
| | |
| (b) Does not extend through all plies and effective seal is
1/16-inch or greater | | | 219
|
| Incomplete seal (thermostabilized pouches) | 8
| | |
| Non-bonding seal (thermostabilized pouches) | 9
| | |
| Laminate separation in body of pouch or in seal within
1/16-inch of food product edge:
| | | |
| (a) If food contact layer is exposed | 10
| | |
| (b) If food contact surface is exposed after manipulation or laminate separation expands after manipulation | | 118
| |
| (c) If lamination separation is limited to isolated spots that do not propagate with manipulation or is outer ply separation in seal within
1/16-inch of food product edge of seal | | | 220
|
| Flex cracks (cracks in foil layer only) | | | 221
|
| Swollen container | 11
| | |
| Blister (in seal) reducing intact seal to less than
1/16-inch | 12
| | |
| Compressed seal (overheated to bubble or expose inner layer) reducing intact seal to less than
1/16-inch | 13
| | |
| Stringy seal (excessive plastic threads showing at edge of seal area) | | | 222
|
| Contaminated seal (entrapped matter) reducing intact seal to less than
1/16-inch | 14
| | |
| Seal creep (product in pouch “creeping” into seal) reducing intact seal to less than
1/16 inch | 15
| | |
| Misaligned or crooked seal reducing intact seal to less than
1/16-inch | 16
| | |
| Seal formed greater than 1-inch from edge of pouch (unclosed edge flaps) | | | 223
|
| Waffling (embossing on surface from retort racks; not scorable unless severe) | | | 224
|
| Poor or missing tear notch (when required) | | | 225 |